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bitWise data analytics: Streamlined maintenance and advanced material management
With bitWise, SML offers a comprehensive data analytics tool to continuously optimise production processes. At the upcoming K trade fair, SML will introduce two new modules to expand the applications of bitWise: one for the comprehensive recording and management of raw materials, and a maintenance module for clearer presentation and summarisation of maintenance work.
Managing all raw materials
The material database module allows customers to enter all the raw materials used in their production, along with their physical properties, into a database. For customers with multiple extrusion systems, this database is synchronised across all lines. When selecting materials on the defined machine control panels, both the customer-specific designation and the relevant physical properties are fully transferred. This selection option not only reduces the likelihood of incorrect entries but also enhances traceability.
The bitWise material database module is an integral part of the order management system. Starting in autumn 2025, this new module will be included in all new SML extrusion lines. Existing systems can be easily retrofitted.
Efficient maintenance planning
The inspection tasks of all components can be displayed within the new maintenance module of bitWise, which simplifies the administration and execution of maintenance work.
Users can customise their own maintenance intervals, ensuring that third-party components used on the machine are also included in the maintenance schedule. This combined display allows for more efficient planning and execution of maintenance intervals. The option of adding comments or time records enables bitWise to provide instructions for subsequent intervals or to specify the time to be estimated.
Moreover, the maintenance module introduces a calendar function to further enhance visibility and organisation. It offers an overview of all activities in the extrusion system, including shift log entries, planned and completed orders, and upcoming maintenance intervals.
The maintenance module will be become available as an add-on module for all new SML machines in autumn 2025. Retrofitting existing extrusion lines is also possible.
Redlham, 03.09.2025

